A powerful design lays the groundwork for every hit product. By utilizing our Product Design & DFM Support service, you get to receive your parts that operate as mentioned and are also free from unexpected costs during tooling process of which you are already aware. Our team works alongside your engineering and design teams to guarantee all features, curves, and connections can be made in reality.
The first thing we do is to check your CAD models for any possible problems before they are sent to the toolroom. This checks the wall thickness for being consistent, the draft angles are according to the rule for easy ejection, and ribs, fillets, and bosses are used to their full potential for strength and support. The designers also take a look at the main elements of the design, for example, snap-fits, hinges, and clips, to be sure that the elements work properly and at the same time are not mold-hostile.
Design for Manufacturability (DFM) is not only a checklist but it's a conversation as well. We give you our suggestions on how to make your design simpler, reduce tooling complexity and keep the same quality at a lower price. Our expertise in flow simulation and practical molding gives us the ability to recommend optimal locations for gates and vents, cooling system design, and ejection system planning thereby ensuring that your parts fill evenly, cool the right way, and have no defects like warp, sink or short shots.
The choice of material is another significant factor in our procedure. We support you in resin selection according to mechanical performance, surface finish, exposure to the environment, and cost. Whether your project necessitates flexible polypropylene, rigid glass-filled nylon, or clear polycarbonate, we will lead you to the finest option.
Our objective remains the same throughout the whole process: to deliver your design production-ready without flaws. We enable you to make that smooth transition from concept to mold, thus saving the time, money, and resources, by the fusion of tech-savvy, knowing the factory, and easy talk. Before metal is cut we make sure your product is based on quality and manufacturability.
